EWAC Reclamation Facility (ERF)

About ERF

EWAC Reclamation Facility (ERF) specializes in critical turnkey reclamation jobs involving weld surfacing, machining, pre & post weld heat treatment with the latest technologies and up-to-date surfacing materials.

  • Metal Joining
  • Wear Protection
  • Weld Repairs/Reclamation
  • Thermal Spray
  • Anti-corrosion coatings
  • More than 5 decades of experience in maintenance and repair welding.
  • State-of-the-art infrastructure for wear protection & welding jobs.
  • Skilled manpower.
  • Experienced R&D support for innovation & improvements in providing customized solutions.
  • Analysis of wear factors/ Failure Analysis.
  • Simulation of welding process and metallography of weld deposits and interface.
  • Formulation of welding procedure including pre, post-weld heat treatment.
  • Formulation of QAP covering all stages of the reclamation process.
  • Analyzing the need for fixturing and developing the same.
  • Close in-process monitoring.

Expertise through experience

10000+ Jobs executed
400+ Customers across major core sector industries spread in the large area provides ample space to undertake a wide range of applications.
  • Multiple Workstations for bulk – welding and steel mill roll cladding
  • Welding positioner for VRM Table Liners and other critical Jobs (4mtr dia X 20 tons capacity)
  • Lathes up to (9mtr between centre & 1mtr centre height)
  • Host of welding equipment -
    • Submerged arc welding machines
    • Flux-cored arc welding machines
    • Pulse MIG / TIG machines
    • SMAW – inverter-based power sources
  • EWAC Zupercoat arc spray set-up for wire dia 1.6mm to 4.74mm for onsite coating of Boiler tubes, Zinc, Aluminium, stainless steel Inconel coatings
  • Mobile compressors with air dryers both engine driven and electric motor driven
  • Grit blasting cabinet
  • Mobile grit blasting equipment
  • Tank rotators up to 80-ton capacity
  • Acoustic chamber for thermal spray as well as gouging
  • Thermal spray -
    • Fully automated HP HVOF system with Robot
    • Plasma transfer arc
  • Over 300 tons of weld Deposition experience
  • Cement plant VRM Table liners, roller liners, tires, roller press rolls
  • Steel plant rolls
  • Coal mill rolls
  • Shafts, Boiler Tube coating, Industrial chimney, structure Aluminizing, zinc coating
  • Ceramic coating, Spray fuse (Microflow) jobs
  • Carbides
  • Metal alloy powder
  • Forging dies, kiln tire, Girth Gear, Mill shell, Hub, Trunnion etc.
  • Pumps, Valves, Condenser water boxes
  • Grizzly bars, Horns, Hammers, Crushers, Roller press rolls TRPF Rolls etc.
  • Dimensional Inspection by calibrated instruments
  • NDT-UT, MPT, DPT, X-Ray
  • Cylindrical Grinding
  • Vertical turret lathe
  • Horizontal Boring
  • Long shaft machining
  • Stress Relieving
  • Dynamic Balancing