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Ceramics

Ceramics

EWAC, an expert in wear solutions, offers a range of Ceramic products that fight against heavy wear factors like Impact, Abrasion, Erosion etc. Our Ceramic range of products have an optimum density of 3.5 gm/cc, with high hardness (75 on R 45 N) to protect your valuable components.

CERA GLIDE 90 – Pastable & Weldable tiles

Pastable and Weldable ceramic tiles with 90 - 92% Alumina content.

Thicker CERA GLIDE, can be welded with a metal ferrule on mother plate and a ceramic cap can be pasted above the welded ferrule to have a smooth surface.

Thinner CERA GLIDE, can be directly pasted on the mother plate / surface with the help of Epoxy resins suitable for substrate.

Sr. No.Product details (High Alumina Wear Resistant Ceramic Tiles)
16mm thick with 50mm L X 50mm W (Pastable)
28mm thick with 50mm L X 50mm W (Pastable)
310mm thick with 100mm L X 100mm W (Pastable & Weldable)
412mm thick with 100mm L X 100mm W (Pastable & Weldable)
515mm thick with 100mm L X 50mm W (Weldable)

CERA GLIDE CLC – Ceramic Lined Components

For non-standard profiles, EWAC can supply Pre-Engineered CERA GLIDE CLC tiles suiting to complex geometric profiles. Our expertise in CAD design ensures exact fit on the contours of any component and enhances its life, protecting from wear factors. EWAC can also supply Ceramic Lined Components of various shapes and sizes lined with Pre-Engineered tiles.

Customized range is available.

Zupermat PLC – Pulley Lagging Ceramic

EWAC's ZUPERMAT PLC is ideal for Pully Lagging with a combination of alumina ceramic tiles & high-grade rubber, which increases the co-efficient of friction to reduce belt slippage even under wet or muddy conditions. The tiles are dimpled for positive contact with the conveyor belt.

  • Virtually eliminates conveyor belt slippage.
  • Reduce power consumption due to less tension load on pulleys and nil slippage.
  • Excellent wear & abrasion resistance, resulting in 8-10 times (approx.) more life than conventional lagging.
  • Non clog design prevents material build up on the pulley
  • Drastic reduction in production loss (5-7% approx.) and downtime.
Pully Lagging CeramicSize
EWAC ZUPERMAT PLC 500 X 500 X 12mm
500 X 400 X 12mm
500 X 500 X 15mm
500 X 400 X 15mm
300 X 15mm Roll
300 X 12mm Roll

Zupermat RBC – Rubber Backed Ceramic

This liner is a combination of high-quality alumina ceramic tiles embedded in special rubber and is suitable for applications where material is falling from a height. Main advantage is that the ceramic tiles can resist abrasion and the rubber can take high impact load. These RBC liners can be directly pasted on the mother plate using Epoxy Resin.

Available sizes:

Sr. No. Tile Size MAT size The thickness is variable according to tile requirement
1. 150 X 100 X 15mm 520 X 630 X 20mm Available in 10, 12, 15, 20, 25mm thickness with Rubber thickness of 5, 7, 10, 12, 15, 20mm.
2. 50 X 50 X 10mm 500 X 500 X 20mm Available in 6, 8, 10, 12, 15, 20mm thickness with Rubber thickness of 5, 7, 10, 12, 15, 20mm.
3. 25 X 25 X 6mm 500 X 500 X 8mm Available in 6, 8, 10mm thickness with Rubber thickness of 5, 7, 10mm.
4. 20 X 20 X 8mm Hexagonal 500 X 500 X 13mm Available in 6, 8, 10, 15mm thickness with Rubber thickness of 10, 15, 20mm.
5. 25 X 25 X 10mm Hexagonal 500 X 500 X 15mm Available in 10, 12, 15,20mm thickness with Rubber thickness of 5mm, 10mm, 15mm, 20mm.
6. 20 X 20 X 10mm Cylindrical 500 X 500 X 15mm Available in 10, 15, 20,25mm thickness with Rubber thickness of 5, 10, 15, 20mm.

Zupermat RMS – Rubber & Mild Steel Backed Ceramic.

These liners are same as EWAC ZUPERMAT RBC but additionally backed by 3mm or 5mm MS Plate with Studs. These RMS Liners can be directly bolted on the mother plate.